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<p>RTO蓄熱式催化設備活姓炭催化燃燒設備工作時需要經過吸附、脫附、催化燃燒三個階段?；钚仗康拿摳街敌枰鶕鱾€行業的工作量、工作時間、廢氣濃度等具體值來設定。當活姓炭的吸附達到飽和值時，催化燃燒系統會進行自動脫附?；钚仗看呋紵O備進行脫附時，先空氣通過脫附風機進入到催化燃燒室，通過催化燃燒室內的加熱器進行升溫，但溫度達到200攝氏度時，通過熱交換器進入脫附管道，在脫附管道內的混流箱內進行降溫，當混流箱內的溫度達到活姓炭的脫附溫度時通過閥門進入活星炭吸附箱體，對活星炭進行脫附。廢氣通過上面的閥門進入到脫附通道，然后進入到催化燃燒室跟催化劑進行反應，反應過程中產生高溫氣體，溫度一般在260-380攝氏度，當溫度達到300攝氏度時，一組加熱管關閉，溫度到350度時，二組加熱管關閉，溫度達到380度時，三組加熱管全部關閉。電加熱全部關閉之后節約電源，催化劑周圍放有陶瓷蓄熱體，可以鎖住熱量，催化劑可以長時間的進行無加熱的反應，當溫度低于300攝氏度時，電加熱自啟動，又開始加熱。不需人員控制。節省人力和能源。<br/></p><p>RTO蓄熱式催化設備維護保養及注意事項</p><p>故障原因及排除</p><p>1.電源不正常</p><p>聯系供電部門是否已對RTO系統供電；檢查相關電源開關及線路；注意保險絲是否熔斷。</p><p>2.變頻器故障</p><p>①檢查PLC與變頻器及變頻器與顯示屏之間的通訊是否正常，特別是通訊線是否松動脫落。</p><p>②系統斷電后，因風機的電機過電壓保護，變頻器可能會出現故障指示。再次通電啟動后，按變頻器復位鍵即可。</p><p>③如風機自動停車，可對動力柜斷電再通電重新啟動。</p><p>④正常停爐后，再次啟動RTO設備也可能出現這種情況，按變頻器復位鍵即可。</p><p>⑤如風機電機故障，則可能導致電機過電流，變頻器故障報警。</p><p>3.風機風壓低報警</p><p>①若變頻器正常，則檢查電機（是否運轉，有無異響）、軸承及電路（電機有無正常上電）。</p><p>②若變頻器顯示故障信號，經復位后仍不能恢復正常，則需技術技術人員檢查維修。</p><p>③觀察風機轉動情況，如轉動未見異常，則換壓差開關。</p><p>4.當故障提示“壓縮空氣壓力低”</p><p>①確認壓縮空氣主管道上手動閥有無開啟。</p><p>②確認供氣系統是否正常。如是則檢查壓力開關參數設定是否正確4bar或是否損壞；如否則聯系檢查空壓機與干燥機是否正常工作。</p><p>③檢查壓縮空氣管路有無泄漏。如正常，則檢查壓縮空氣管路有無泄漏。</p><p>5.氣動閥門動作異常</p><p>(1)如所有閥門均不動作，則可能的問題根源如下：</p><p>①檢查壓縮空氣壓力是否在正常范圍4～6kgf/cm2，壓縮空氣主管道上手動閥有無開啟。</p><p>②PLC柜直流電源有無問題，保險絲是否熔斷。</p><p>(2)如單個閥門動作異常，則可能的問題根源如下：</p><p>①檢查該閥門對應的壓縮空氣小管道上手動閥有無開啟。</p><p>②檢查該閥門對應的PLC柜中繼有無問題。</p><p>③檢查該閥門電磁閥是否動作，首先檢查電磁閥線圈有無通電；其次檢查電磁閥內有雜物堵塞，一般解體清理后可繼續使用。如氣缸有問題，則需換或由技術人員維修。</p><p>④觀察現場閥位磁性開關定位器是否到位，如閥門動作到位，磁性開關沒有亮燈指示，此時要調整磁性開關位置，直到讓其亮燈指示。</p><p>⑤還有一種可能是閥門密封面上沾有鐵屑等雜物，致使閥門無法關閉，壓縮空氣一直從二位四通閥排氣口沖出。通常這種情況一般會隨著雜物脫落而自動消失，否則應打開就近的檢查門，除去雜物。</p><p>6.點火不成功</p><p>打開燃燒控制柜，按燃燒控制器復位鍵，重新點火。如重復多次，燃燒器仍不能點火，則按下列途徑查找原因：</p><p>①觀察燃燒控制器各小燈的閉合，根據其提示，分析無故障原因。</p><p>②檢查電機是否正常。連桿是否松動。燃氣平衡閥是否在適當位置。</p><p>③檢查點火電磁閥是否故障。</p><p>④檢查點火管路是否開啟，壓力是否正常（減壓閥后壓力1～2KPa左右）。</p><p>⑤主減壓閥前壓力及減壓閥后壓力是否正常。若減壓閥后壓力不正常則調節減壓閥或換減壓閥。</p><p>⑥擦拭點火器及火焰檢測器頭部后再試。</p><p>⑦檢查高壓點火器是否打火。</p><p>⑧火焰檢測器是否故障。</p><p>⑨檢查燃燒風機供風是否正常。</p><p>⑩火檢冷卻風是否過大，關小再試；火檢冷卻風是否關閉，如關閉，可能導致火檢端部溫度超過65℃，火檢自動保護動作導致點火失敗。</p><p>若以上問題都不存在，但還不能成功點火，則需技術人員對燃燒系統重新調整。</p><p>7.燃燒器突然熄火</p><p>打開燃燒控制柜，按燃燒控制器復位鍵，重新啟動燃燒器。如重復多次，燃燒器仍不能正常運行，則按下列途徑查找原因：</p><p>①主減壓閥前壓力及減壓閥后壓力是否正常。若減壓閥后壓力不正常則調節減壓閥或換減壓閥。</p><p>②檢查電機是否正常。連桿是否松動。燃氣平衡閥是否在適當位置。</p><p>③檢查助燃風機壓力開關是否動作。</p><p>④檢查火檢有無問題。</p><p>⑤高溫限制器有無動作。</p><p>⑥火檢冷卻風是否過大，導致小火時熄滅，關小點火再試；火檢冷卻風是否關閉，如關閉，可能導致火檢端部溫度超過65℃，火檢自動保護動作導致點火失敗。</p><p>若以上問題都不存在，但重新點火成功后再次出現熄火現象，則需技術人員對燃燒系統重新調整。</p><p>8.排氣超溫上限（設定溫度250℃）此時RTO報警并自動故障停車</p><p>可對照現場溫度表，先判斷排氣熱電偶有無問題。如現場溫度表顯示未超溫則換熱電偶，重新啟動RTO。如現場溫度表也顯示超溫，則按如下幾種情況分析原因：</p><p>①廢氣入口溫度是否過高。RTO正常入口溫度為常溫。</p><p>②檢查RTO系統主切換蓋板閥有無故障。如閥門有故障，RTO蓄熱體無法正常蓄熱放熱，也會導致RTO出口超溫。</p><p>③檢查蓄熱體是否完好，如蓄熱體堵塞、碎裂或塌陷則導致換熱效率降低，從而提高排煙溫度。</p><p>④檢查是否所有生產線廢氣閥都關閉。如長時間關閉，進入RTO的廢氣量太小，會導致RTO出口超溫。</p><p>9.氧化室溫度高報警（設定溫度950℃）：此時RTO自動故障停車</p><p>①熱電偶有無問題?？筛鶕芍犭娕技皩φ杖紵刂乒耧@示的溫度判斷，正常情況下，任意兩者的讀數誤差≤150℃。</p><p>②檢查燃燒系統比例閥動作是否正常。</p><p>③廢氣濃度過高，應檢查生產工藝。</p><p>10.氧化室溫度變化異常</p><p>①檢查比例閥動作是否正常。</p><p>②盡管自控系統可穩定爐膛溫度，但廢氣量突然變化過大，會使溫升速度變快或慢，所以要盡量保持入口廢氣量相對穩定。</p><p>③熱電偶有無問題。</p><p>④控制柜有無良好接地，如無，則熱電偶可能信號干擾導致溫度顯示異常。</p><br/><a 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